UNIQUE POLYMER SYSTEMS offers advanced protective solutions designed to withstand harsh industrial environments. This case study details the successful application of a high-temperature ceramic coating to protect a compressor cooling tank using our UPS 225 HT HIGH TEMPERATURE CERAMIC.

An air compressor cooling tank was experiencing significant corrosion issues due to prolonged exposure to high humidity and elevated operating temperatures (120°C). The ongoing corrosion posed a threat to the tank’s integrity, necessitating a durable solution to prevent further deterioration.

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The primary challenge was to provide a coating that could withstand both the high operating temperatures and the corrosive environment within the cooling tank. The solution needed to ensure long-term protection, preserving the tank’s functionality and extending its service life.

UNIQUE POLYMER SYSTEMS provided a comprehensive protective coating solution using UPS 225 HT. The application process involved the following steps:

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Surface Preparation

- The internal surfaces of the compressor cooling tank were abrasive blast cleaned to achieve a surface cleanliness level of SA 2.5 with a 75-micron profile, in accordance with ISO 8501/4 Standard (SSPC SP10/NACE 2). This preparation was crucial for ensuring that the coating adhered effectively to the substrate.

Application of UPS 225 HT HIGH TEMPERATURE CERAMIC

- UPS 225 HT was applied in two coats to the internal surfaces of the tank. Each coat was applied to a nominal thickness of 500 microns using plastic applicators and stiff-bristled brushes. This coating provided a robust barrier against the corrosive effects of humidity and high temperatures.

The application of UPS 225 HT successfully protected the compressor cooling tank from further corrosion. The high-performance ceramic coating provided a long-lasting solution, ensuring the tank remained operational and reliable despite the challenging environmental conditions.

This case study demonstrates the effectiveness of UNIQUE POLYMER SYSTEMS' high-temperature ceramic coatings in protecting critical industrial equipment. Our advanced materials and precise application process provided a durable solution that extended the service life of the compressor cooling tank and maintained its efficiency.