UNIQUE POLYMER SYSTEMS specialises in delivering durable repair and protective solutions for industrial environments. This case study details the successful repair and protection of a concrete floor at a household waste recycling site using UPS 909 PP POROUS PRIMER, UPS 813 EQS EPOXY QUARTZ SCREED, and UPS 882 EFC EPOXY FLOOR COATING.
The concrete floor at a household waste recycling site had become damaged over time due to the repeated impact of deposited waste materials. This damage exposed the steel reinforcement within the concrete, posing a risk to the structural integrity of the floor and necessitating immediate repair and protection.
The challenge was to effectively rebuild the damaged concrete and apply a protective coating system that would prevent further degradation, ensuring the floor's durability in a demanding industrial environment.
UNIQUE POLYMER SYSTEMS provided a comprehensive repair and protection solution using UPS 909 PP, UPS 813 EQS, and UPS 882 EFC. The application process involved the following steps:
Surface Preparation
- The damaged concrete was taken back to a sound edge using a pneumatic jackhammer. The surface was then lightly blasted and vacuumed to remove any loose material, creating a clean and stable substrate for the repair.
Concrete Rebuild with UPS 813 EQS EPOZY QUARTZ SCREED
- The prepared area was primed with UPS 909 PP. While the primer was still wet, 8-10mm of UPS 813EQS was mixed and applied. The screed was levelled off with trowels to ensure a smooth and even surface.
Protective Coating with UPS 882 EFC EPOXY FLOOR COATING
- Once the screed had cured, the surface was protected with two coats of UPS 882 EFC, applied by roller at a nominal wet film thickness of 250 microns per coat. This final coating provided a durable and resistant surface, ensuring long-term protection against further damage.
The application of UPS 909 PP, UPS 813 EQS, and UPS 882 EFC successfully rebuilt and protected the concrete floor at the waste recycling site. The durable coating system ensured that the floor could withstand the ongoing impact of waste materials, maintaining its integrity and functionality.
This case study demonstrates the effectiveness of UNIQUE POLYMER SYSTEMS' repair and protective coatings in restoring and safeguarding industrial floors. Our advanced materials and precise application techniques provided a reliable solution that extended the life of the concrete floor in a challenging environment.
