UNIQUE POLYMER SYSTEMS is a leader in providing rapid repair solutions for industrial applications. This case study details the successful emergency repair of a leaking GRP pipe in a chemical process line using UPS ThistleBond Emergency Pipe Repair Bandage.

In a chemical processing plant, a GRP (Glass Reinforced Plastic) pipe developed a leak, compromising the integrity of the process line. The leak needed to be addressed quickly to minimise operational downtime and prevent any potential chemical spillage.

The primary challenge was to repair the leak rapidly and effectively, ensuring that the pipe could be returned to service as quickly as possible. The repair needed to be robust, durable, and capable of withstanding the operational conditions of the chemical process line.

UNIQUE POLYMER SYSTEMS provided a rapid and effective repair solution using UPS ThistleBond Emergency Pipe Repair Bandage. The application process involved the following steps:

Preparation

- The process line was first shut down, and the pipe was drained of all fluids to prepare for the repair.

- The repair area was then abraded with hand-held mechanical tools to remove any surface contaminants and create a rough surface profile for optimal adhesion.

- The area was cleaned with UPS 9918 MEK CLEANER to ensure it was free of any remaining residues.

Application of UPS THISTLEBOND EMERGENCY PIPE REPAIR BANDAGE

- Due to the larger diameter of the pipe, multiple UPS THISTLEBOND EMERGENCY PIPE REPAIR BANDAGE were applied around the damaged section.

- The bandages were layered until an overall thickness of 12mm was achieved, ensuring a strong and durable repair.

- The rapid-curing nature of the bandage allowed the pipe to be returned to service within just 4hours of the initial shutdown.

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The application of UPS THISTLEBOND EMERGENCY PIPE REPAIR BANDAGE successfully sealed the leak in the GRP pipe, allowing the process line to resume operations with minimal downtime. The repair provided a durable solution that restored the pipe's integrity and prevented further leakage.

This case study highlights the effectiveness of UNIQUE POLYMER SYSTEMS' emergency repair solutions in industrial settings. Our advanced materials and efficient application process provided a reliable and rapid solution that minimised downtime and ensured the continued safe operation of the chemical process line.