UNIQUE POLYMER SYSTEMS is dedicated to providing effective and timely repair solutions for critical infrastructure. This case study details the successful emergency repair of a 22-inch water supply pipe within a large mining operation using UPS THISTLEBOND EMERGENCY PIPE REPAIR BANDAGE.

Within a large mining operation, a 22-inch main water line that supplied water to the extraction wells developed a break. This issue threatened to disrupt the entire mining process, making it crucial to implement a repair solution as quickly as possible to minimize downtime and restore normal operations.

The key challenge was to carry out the repair without reducing the pressure in the line, ensuring that the water supply to the wells remained consistent. The repair needed to be durable enough to handle the operational demands of the mining environment while being applied rapidly to prevent prolonged downtime.

Unique Polymer Systems provided an effective repair solution using UPS THISTLEBOND EMERGENCY PIPE REPAIR BANDAGE. The application process involved the following steps:

Preparation

- The area around the pipe was cleared, leaving 100mm of space below the pipe to allow the bandage to be passed around it.

- Mechanical grinders were used to prepare the surface, ensuring it was clean and ready for the application of the repair bandage.

Application of UPS THISTLEBOND EMERGENCY PIPE REPAIR BANDAGE

- UPS THISTLEBOND EMERGENCY PIPE REPAIR BANDAGE was used to repair the 22-inch pipe. The bandage was applied in layers, with over 100 rolls used to achieve a final thickness of14mm.

- The repair was completed without the need to reduce the pressure in the line, ensuring that the water supply to the wells was maintained throughout the process.

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The application of UPS THISTLEBOND EMERGENCY PIPE REPAIR BANDAGE successfully sealed the break in the main water line, restoring the pipe’s integrity and allowing the mining operation to continue without interruption. The rapid and robust repair provided a long-lasting solution that ensured the continued efficiency of the water supply system.

This case study demonstrates the effectiveness of UNIQUE POLYMER SYSTEMS' emergency repair solutions in maintaining critical infrastructure in demanding environments. Our rapid application process and durable materials provided a reliable solution that minimised downtime and ensured the continued operation of the mining facility’s water supply line.