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UNIQUE POLYMER SYSTEMS specialies in providing robust protective solutions for equipment exposed to extreme wear and tear. This case study details the successful protection of large slurry pumps using our UPS 519 HD HEAVY DUTY CERAMIC, combined with high wear-resistant ceramic tiles.
A construction minerals company faced a critical issue with their large slurry pumps, which were enduring a high degree of erosion damage. The abrasive nature of the slurry being pumped was causing rapid wear, reducing the pumps' efficiency and increasing maintenance costs.
The primary challenge was to provide a protective coating that could withstand the extreme erosion caused by the slurry. The solution needed to ensure long-term durability and effectively protect the pumps' most vulnerable areas.
UNIQUE POLYMER SYSTEMS provided a comprehensive protection strategy using UPS 519 HD HEAVY DUTY CERAMIC. The application process included the following steps:
Surface Preparation
- The substrate was abrasive blasted to ISO 5801/4 SA 2.5 (SSPC-SP 10/NACE 2) with a minimum angular blast profile of 75 microns. This preparation ensured the coating would adhere effectively to the surface.
Application of UPS519 HD HEAVY DUTY CERAMIC
- UPS 519 HD was applied to all surfaces of the slurry pump to a nominal thickness of 4mm. The material was applied using stiff-bristled brushes, applicators, and by hand in hard-to-reach areas.
Enhanced Protection with Ceramic Tiles:
- While the UPS 519 HD was still wet, areas prone to the highest levels of erosion were further reinforced with a matrix of high wear-resistant ceramic tiles. These tiles were embedded into the surface to provide additional protection and extend the service life of the pump.
The application of UPS 519 HD, along with the strategic placement of ceramic tiles, successfully protected the slurry pumps from further erosion. The combined approach provided a durable, long-term solution, significantly extending the operational life of the pumps and reducing the frequency of maintenance.
This case study demonstrates the effectiveness of UNIQUE POLYMER SYSTEMS' heavy-duty ceramic coatings in protecting equipment from extreme wear and tear. Our advanced materials and targeted application techniques provided a reliable solution that ensured the slurry pumps remained operational and efficient under harsh conditions.
