UNIQUE POLYMER SYSYTEMS specialises in delivering durable repair solutions for critical marine applications. This case study highlights the successful repair of a corroded ballast pipe on a vessel using a combination of UPS ThistleBond Products, including UPS 19000 RH THISTLEBOND STANDARD RESIN & HARDENER, UPS 19007 THISTLEBOND GLASS TAPE, and UPS 19003 THISTLEBOND A&B CEMENT.

The ballast pipe on a vessel had become severely corroded, leading to potential failures that could compromise the vessel's operation. The affected sections needed to be repaired promptly with a permanent solution that would restore the pipe’s structural integrity and protect it from further corrosion.

The challenge was to implement a durable repair solution in an environment with restricted access. The repair needed to be robust enough to withstand the harsh marine conditions, ensuring long-term protection and preventing future failures.

UNIQUE POLYMER SYSTEMS provided a comprehensive repair solution using a combination of UPS ThistleBond products. The application process involved the following steps:

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Surface Preparation

- The existing repairs were removed, and the corroded sections of the pipe were prepared using mechanical hand tools, given the restricted access. This abrasion was crucial for ensuring that the repair materials would adhere effectively.

Application of UPS19003 THISTLEBOND A&B CEMENT

- The damaged section was coated with UPS 19003 A&B to a thickness of 102mm. This provided a solid foundation for the subsequent layers of the repair.

Application of UPS19000 RH THISTLEBOND STANDARD RESIN & HARDENER and UPS 19007 GT THISTLEBONDGLASS TAPE

- The repair area was then over coated with UPS 19000 RH. While the resin was still wet, three layers of UPS 19007 GT were incorporated into the material. This composite wrapping created a strong and durable repair that reinforced the pipe and provided long-term protection against corrosion.

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The application of UPS ThistleBond products effectively restored the structural integrity of the corroded ballast pipe. The composite repair solution provided a long-lasting, durable fix that ensured the pipe could withstand the demanding marine environment, preventing future failures and extending the vessel's operational life.

This case study demonstrates the effectiveness of UNIQUE POLYMER SYSTEMS' ThistleBond products in repairing and protecting critical marine infrastructure. Our advanced materials and precise application process delivered a reliable solution that maintained the vessel’s safety and efficiency.