Application and Use

Application and Use

Engineering Polymers for Plant and Equipment.

Why use our products.

  • Metal Repair
  • Ceramic Repair
  • Elastomer Repair
  • GRP Repair
  • Pipe Repair

Infrastructure Coatings for Buildings and Structures

  • Chemical
  • Corrosion
  • Concrete
  • Internals Walls
  • External Walls
  • Floors
  • Roofing
  • Screeds
  • Marine
  • Special Coatings & Primers

Children categories

Product Information

Links to data sheets for all products.

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Why Use Polymers

 

Why Use Advance Polymer Applications
Polymer Coating and Repair Materials

"Unique Polymer Systems is dedicated to bring both the end user and distribution companies that it works closely with, new and innovative products that fill a hole in the market place with regard to the 'normal' products."

To compliment this “supply” service we also offer in the UK an APPLICATION service that consists of the following advantages to the end user and Distributor Company.
To achieve MAXIMUM life from any polymer coating or repair material certain steps MUST take place.

 

Don't accept Less from Your Applicator

In the first place you need to choose a company that has an extensive background in polymer engineering as well as a good knowledge of both civil and mechanical engineering disciplines.
It is well know that over 70% of the cost of most polymer type applications is in the cost of SURFACE PREPARATION and APPLICATION of selected product. selected from exacting specifications from a highly qualified manufacturer’s base of world class companies.

 

"Over 90 % of applications failures in the field can be traced back to poor surface preparation"

Unlike other applicator companies who have agreements with a specific manufacture (even though they may NOT have the best product for the application) – we can offer an impartial selection criteria from many manufacturing companies world wide. If there is a requirement for testing in both laboratory and real life situations we can offer to do this for you.

Access to the best chemical engineers who can assist in making the right choice of product for each application. Make the right choice first time.

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Case Studies

Some samples and application from recent projects highlighting the use of UPS polymers in a variety of industrial situations.

From repairing a torn tyre on an earth mover that was in use 24hours a day with elastomer polymer to waterproofing a leaking tank UPS polymers have facilitated repairs with minimal down time and disruption to service.

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Oil and Gas Applications



 

Project using UPS 200EG / UPS 205 FG

Amine Carbon Filter

jerry oil and gas.pptx 2015 09 23 14 12 09

jerry oil and gas.pptx 2015 09 23 14 13 54

jerry oil and gas.pptx 2015 09 23 14 14 54

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Project using UPS 200 EG / UPS 205 FG

Amine Flash Tank

 

jerry oil and gas.pptx 2015 09 23 14 29 11



Project using UPS 200 EG / UPS 205 FG

 

Amine Inlet Separator 

 

 jerry oil and gas.pptx 2015 09 23 14 39 10

 




Project using UPS 200 
EG / UPS 205 FG

Amine Inlet Separator

 

jerry oil and gas.pptx 2015 09 23 14 49 11

 


jerry oil and gas.pptx 2015 09 23 14 52 02


 jerry oil and gas.pptx 2015 09 23 14 54 57



 

Last modified on Wednesday, 23 September 2015 14:03
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company presentation.pptx 2015 09 23 13 59 22

company presentation.pptx 2015 09 23 14 00 13

Last modified on Wednesday, 23 September 2015 13:03
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Rudder Repair .htm 2015 09 23 13 31 26

Rudder Repair .htm 2015 09 23 13 31 45

Rudder Repair .htm 2015 09 23 13 32 07

Rudder Repair .htm 2015 09 23 13 32 34

 


Pump Impeller repair –


Many damaged veins repaired and re-profiled using the UPS 200 EG and two coats of the UPS 210 CR enabling REPAIR DON’T REPLACE

pump repair.htm 2015 09 23 13 40 20



metal mesh.htm 2015 09 23 13 46 33 

metal mesh.htm 2015 09 23 13 46 53

metal mesh.htm 2015 09 23 13 47 10

metal mesh.htm 2015 09 23 13 47 26

 



 

Last modified on Wednesday, 23 September 2015 12:54
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 Petrol Pump Double Ended Case Repair including BEARING AREA

– UPS 200 EG – UPS 205 FG – UPS 105 EG

The repair prevents the need to purchase a new unit as the bearing wear ring holders are repaired in situ.

 

Petrol Pump Case Repair.htm 2015 09 23 10 11 52

Petrol Pump Case Repair.htm 2015 09 23 10 12 19

Petrol Pump Case Repair.htm 2015 09 23 10 12 45



  

Process Vessel using UPS 200 EG and UPS 205 FG to repair the damaged tank.

Process Vessel.htm 2015 09 23 10 19 02

 

 

 



Corroded and eroded demin tank lining

Repair and coating with UPS 226 HTA
High Acid Resistant Ceramic Carbide in High-Temperature conditions.

 

demin tank.htm 2015 09 23 10 25 57

demin tank.htm 2015 09 23 10 26 12

demin tank.htm 2015 09 23 10 26 30



 Turbine Cover Repair using UPS 200 EG and UPS 205 FG –

Major savings obtained by using the Unique Polymers carbides to re-profile damaged surfaces and then to coat to help prevent further damage –

Turbine Cover Repair using UPS 200 EG and UPS 205 FG.htm 2015 09 23 11 44 53

Turbine Cover Repair using UPS 200 EG and UPS 205 FG.htm 2015 09 23 11 45 15

Turbine Cover Repair using UPS 200 EG and UPS 205 FG.htm 2015 09 23 11 45 33

Turbine Cover Repair using UPS 200 EG and UPS 205 FG.htm 2015 09 23 11 45 56

 



 

Stern Seal Repair using Unique Polymer Systems UPS 210 CR Ceramic Carbide

Major repair saving many maintenance dollars and enabling quick turnaround in-situ repair.

Stern Seal.htm 2015 09 23 11 50 30

Stern Seal.htm 2015 09 23 11 50 57



 

Innovative polymer products from UniquePolymer Systems can provide cost-effective solutions to a variety of engineering problems. Wear, corrosion, damage, all can be repaired using our tried and tested systems. We can extend the life of components, increase performance and reduce your environmental footprint. 

Repair Don't Replace.

Last modified on Wednesday, 23 September 2015 12:27
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Ballast pipes on board repairs using the Thistlebond ups 19000 resin & hardener & the UPS 19007/9 special reinforced tapes

 

BallasrPipe.htm 2015 09 22 15 36 16

BallasrPipe.htm 2015 09 22 15 36 31

BallasrPipe.htm 2015 09 22 15 36 48

 

Very large pipes repaired and reinforced with UPS tapes.

 



 

Last modified on Tuesday, 22 September 2015 14:41
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Damaged FLANGE repair using the UPS 19601 bandage set PLUS UPS 19000 Resin & Hardener

 

DFLANGE.htm 2015 09 22 15 19 25

DFLANGE.htm 2015 09 22 15 20 30

DFLANGE.htm 2015 09 22 15 20 52

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Even Large scale problems can be solved with Pipe Wrap Products.

Repair Don't Replace.



 

 

 

Last modified on Tuesday, 22 September 2015 14:29
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Gas flange leak repair using the UPS 19000 & ups 19007/9 plus the ups 19610 special reinforced bandage.

Gas Flange.htm 2015 09 22 15 07 01

Gas Flange.htm 2015 09 22 15 09 02

Speciality reinforced tapes and durability and long life to your repair.

Repair Don't Replace.

 

Last modified on Tuesday, 22 September 2015 14:11
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UPS Products are particularly useful for repairing a variety of pipes. Hot, Cold Pressurised. Leaking or just with surface degradation that will result in eventual failure.

Patching, binding and filling cavities. UPS products can usually sort out your problem and provide a solution that will avoid shutting down the plant.

 

UPS provide cost effective solutions - Repair don't Repace.

 

PRweld joint leak.htm 2015 09 22 13 36 41

Leaking joint at a weld.

PRweld joint leak.htm 2015 09 22 13 38 23

UPS Pipe Repair Kit provides a ready solution.

 

PRweld joint leak.htm 2015 09 22 13 39 43

Pipe Repaired, production is not interrupted. 

 

Products Used UPS105 and UPS 19007



Petro Chemical Pipe Repair including ELBOWS using the UPS 19000 resin & Hardener PLUS UPS 19007/9 SPECIAL tapes.

 

Petro Chem repair.htm 2015 09 22 14 15 32

Petro Chem repair.htm 2015 09 22 14 14 37

Petro Chem repair.htm 2015 09 22 14 14 58

Petro Chem repair.htm 2015 09 22 14 15 32

Pipe Wrap, the sensible solution for pipe repair and maintenance. pw logo VSML

 



 Off Shore Oil Rig Suspension Legs

 

PW offshore.htm 2015 09 22 14 27 29

PW offshore.htm 2015 09 22 14 27 55

Pipe WrapProducts facilitate repairs in difficult situations and adverse conditions.pw logo VSML

 


Large commercial water works division with both leaking pipe work as well as reduced wall thickness being repaired with UPS 19000 & UPS 19007/9

 

Water W Repair.htm 2015 09 22 14 37 03 

Water W Repair.htm 2015 09 22 14 37 59

Suitable Pipe Wrap Products can withstand pressure and heat.

 

pw logo VSML

Last modified on Tuesday, 22 September 2015 13:56
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UPS Elastomer Repair products are particularly effective for making on-site repairs of Conveyer Belts. The highly adhesive properties combined with flexibility and a surface that is abrasive resistant makes it an idea solution for an on-site repair. This not only extends the life of a conveyor best, it avoids the need to  stop production and strip down the machinery.


Repair Don't Replace.


 

Various elastomeric repairs using the UPS elastomeric product range.htm 2015 09 22 12 16 08

Conveyor Belt Repair.

Various elastomeric repairs using the UPS elastomeric product range.htm 2015 09 22 12 17 55

 

Conveyor Belt Repair.

Various elastomeric repairs using the UPS elastomeric product range.htm 2015 09 22 12 19 26

Conveyor Belt Repair.

Various elastomeric repairs using the UPS elastomeric product range.htm 2015 09 22 12 18 20

Marine Fender and Tyre Repair.

Various elastomeric repairs using the UPS elastomeric product range.htm 2015 09 22 12 18 49

Expansion Joint Fill and Repair.

 

Conveyor Belt Repair.

Last modified on Tuesday, 22 September 2015 11:30
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A badly damaged impeller  suffering significant cavitation and erosion.

The badly damaged volute repaired with UPS 200 EG and UPS 210 FG.

This repair facilitated major financial savings in repairing both damaged parts – extending the operating life and presenting a cavitation resistant surface.

UPS CARBIDES STAYING HARDER LONGER

BDI 2

 Badly damaged impeller veins / cavitation damage,    Badly Damaged Volute – especially cut in the water area.

BDI 3

 Badly Damaged Volute showing split area and the SURFACE PREPARATION,   The volute and the damaged area repaired with UPS 200 EG Ceramic Carbide,   

 

BDI 4

The volute damaged area repaired with UPS 200 EG and then coated with two coats of UPS 210 FG Fluid Grade Ceramic Carbide GREY.

 

A cost effective solution and an example where a repair is better than replacement.

 

Products used UPS 210 FG and UPS 200 EG


 

 

Last modified on Tuesday, 22 September 2015 14:04
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