UPS 115 XL

Extended Life Metal Repair Paste
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UPS 115 XL Extended Life Metal Repair Paste

UPS 115 XL EXTENDED LIFE METAL REPAIR PASTE is a high-performance multi-purpose synthetic metal repair compound which has been specially developed for repairs requiring excellent mechanical strength combined with easy machining properties and where additional working time is essential during the application period, making is ideal for use for larger areas and in warmer environments.

PRODUCT FEATURES & BENEFITS

Excellent application characteristics

Outstanding cold weld capabilities

Fully machinable using conventional tools

Excellent corrosion resistance

No hot work required – Application and cure at ambient temperature

Outstanding build characteristics

Designed for application by trowel or spatula at thickness up to 25mm (1”) without slumping

Solvent free material – reducing Health & Safety concerns

Excellent chemical resistance against a wide range of industrial chemicals

Formally known as TR 115 / Metal-Tech XG / XG 509

PRODUCT APPLICATIONS

Applications for UPS 115 XL EXTENDED LIFE METAL REPAIR PASTE include:

Worn or damaged pump shafts

Scored hydraulic rams

Damaged flanges

The long working life or the material also makes it ideal for complex shimming operations

Cracked pump valve casings

Worn bearing housings

Leaking tank seams

Worn keyways and cracked engine blocks

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Surface Preparation
Manual | Mechanical | Abrasive Blast

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Useable Life
60 minutes

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Wet Heat Resistance up to 60°C (140°F)

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Cost Effect
Solution

KEY TECHNICAL INFORMATION

Compressive Strength
(ASTM D695)
1,075KG/cm² (15,300 psi)

Flexural Strength
(ASTM D790)
703KG/cm² (10,000 psi)

Machining & Light Loading
12 Hours  @ 20°C (68°F)

Adhesion Tensile Shear
(ASTM D1002 Abrasive Blasted Mild Steel with 75-micron profile)
185KG/cm² (2,630 psi)

Useable Life
30 mins @ 20°C (68°F)

Pack Sizes
4KG (8.8LB)

COVERAGE RATES

4KG (8.8LB) of fully mixed product will give the following coverage rates –

1.624m² at 1mm    17.2ft² at 40mil

0.812m² at 2mm    8.8ft² at 80mil

0.540m² at 3mm     5.8ft² at 1/8

Please note that the coverage rates quoted are theoretical and do not take into consideration the profile or condition of the surface being repaired

HEAT RESISTANCE

Suitable for long-term water immersion at temperatures up to 60°C (140°F)

Resistant to dry heat in excess of 180°C (356°F) dependent on load

CHEMICAL RESISTANCE

The product demonstrates resistance to a wide variety of inorganic acids, alkalis’, salts and organic media

If the chemical is not listed, please refer to the Unique Polymer Systems Technical Centre for advice

Email: sales@uniquepolymersystems.com or call +44 (0) 1531 636 300

OFFICIAL APPROVALS

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UPS - IMPA
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Pump impeller rebuilt using UPS 105 EG prior to a protective top-coat of UPS 205 FG
UPS 115 XL used to re-surface prior to the application of protective top-coat UPS 205 FG

DOWNLOADABLE CONTENT

If you are interested in this product or need technical assistance choosing the correct product for your application –
Please contact Unique Polymer Systems

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